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Process Development Manager

Division: Manufacturing

Location: Redditch

Join DCS Group – Where Innovation Meets Execution

At DCS Group, we’re not just a leading distributor and manufacturer of health, beauty, and household brands – we’re a team driven by innovation, sustainability, and a commitment to excellence. We are now seeking a Process Development Manager to join our Technical Department at our Redditch site.

This is a fantastic opportunity to be part of a growing team, working at the cutting edge of formulation and manufacturing process development.

The Role – What You’ll Be Doing:

Reporting to the NPD & Technical Manager, you’ll lead the technical scale-up of products from lab to production, ensuring efficient, sustainable, and high-quality manufacturing processes.

Key responsibilities include:

  • Lead scale-up projects from laboratory development to full factory production

  • Translate lab methods into Method of Manufacture (MOM) documents in partnership with chemists

  • Conduct factory blending and filling trials, supporting first production runs

  • Troubleshoot and optimise scale-up challenges across cross-functional teams

  • Recommend and validate new equipment, pilot rigs, and accessories

  • Drive process improvement to reduce energy usage, waste, and batch times

  • Support environmental and cost-saving initiatives aligned with DCS Group’s sustainability goals

  • Participate in stage-gate processes and feasibility assessments for new products

  • Deliver internal training on best practices and new processing techniques

What We’re Looking For:

We’re looking for a technically skilled problem-solver who thrives in a collaborative, fast-paced manufacturing environment.

You will have:

  • ONC/HNC or Degree in Chemistry, Cosmetic Science, Chemical Engineering, or other STEM field

  • Hands-on experience in process scale-up (cosmetics or personal care preferred)

  • Understanding of mixing, blending and filling equipment

  • Knowledge of GMP, HACCP, and HSE requirements

  • Strong communication and cross-functional collaboration skills

Why DCS Group?

  • Be part of a UK success story in manufacturing and distribution

  • Work in a modern, supportive environment with cutting-edge technology

  • Drive real-world impact through sustainability and process innovation

  • Access to excellent employee benefits and training opportunities

Apply Now